The CoatPro XD measuring system

High-resolution thermography for coating thickness distribution measurement.

Unlock the big picture!

The CoatPro XD is a thermographic coating thickness measurement system for coatings on virtually any substrate. A single measurement is sufficient to capture the coating thickness distribution of an entire component. The CoatPro XD utilizes the proven modulated LED technology of the CoatPro, enabling high precision even with short measurement times. At the same time, its modular design allows for a high degree of customization of the overall measuring system.
Lateral resolution typically < 1 mm with a field of view of 30 cm x 20 cm.
Flexible working distance from 25 mm to over 100 mm, typically 50 mm.
Non-contact measurement: Suitable for wet or uncured coatings.
Large angular tolerance: Enables the measurement of curved surfaces.
Large coating thickness range: 10–1000 µm.

Modular design.

The complete CoatPro XD measurement system is always built from individual camera modules. While a single camera module may suffice for simple laboratory applications, several camera modules can be combined into a camera group for more complex measurement tasks. A CoatPro XD can, in turn, be built from several camera groups that can operate independently of each other.

Typical examples include applications requiring high lateral resolution, for which several cameras with a short working distance can be combined. Similarly, the rapid measurement of very large components is achieved by combining several camera modules with a large field of view into a complete measurement system.

Modular design: Enables the grouping of multiple camera modules to optimally capture each component.
Inline integration: Control and data exchange via Modbus TCP (other protocols possible).
Synchronous or asynchronous control of multiple camera groups is possible.

Intuitive software.

If the camera modules are the eyes of the CoatPro XD, then the software is its brain. The software controls data acquisition, analyzes the measurement data, and combines the images from the individual camera modules into a complete picture. Thanks to the intuitive interface, evaluating the coating thickness images is effortless, supported by a variety of export options. Wizards are available for many processes (grouping cameras, performing calibration, creating measurement campaigns), guiding you step by step through the process.

Wizard-guided step-by-step calibration directly in the software.
Wizard-guided creation of measurement campaigns with automatic evaluation of ROIs (regions of interest).
Easy data export in both graphical (PNG files) and text-based (CSV files) formats.